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ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

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ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

Name: ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line
Brand: Trintfar
Price: 10000 USD

Brand Name : Trintfar

Certification : CE

Place of Origin : China

MOQ : 1

Price : 10000~500000

Delivery Time : 60~90

Discharging conveyor : SSJ-0-0

Automatic pressure airtightness detection machine : JCJ-0-0

Support hook automatic welding machine : 2*MD40-4C

Double-head three-way automatic welding machine : 2*MD80-2C

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Basic Info.

Automatic Production Line

Comprehensive

Production Scope

Product Line

Flexible Production

Intelligent Manufacturing

Certification

ISO, CE, ABS

Automation

After-sales Service

1 Year Warranty

Warranty

1 Year Warranty

Transport Package

Wooden Box

Specification

other

Trademark

TRINTFAR

Origin

China

Production Capacity

500

Product Description

ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

Feature:
·1. Roll Form Press Controlled by a precision servomotor, the Roll Form Press machine produces panels of variable length according
to the chosen profile and end detail. Forming and feeding rollers work in combination with a press tool to form panels in a fully
automated process. ·
2. Multi-Spot Welder The Multi-Spot Welder makes up to rows of spot welds along the ribs through the length
of the panel. Software-controlled servo indexing of the panel assembly assures symmetrical positioning of spots for optimal
pressure distribution. ·
3. Seam Welder The Seam Welder joins the edges of the panels through resistance welding. Each
copper-welding wheel is internally cooled, without the need for an external water system. As an automated solution, the seam is
welded by dual welders for the longitudinal sides of the panel and by a third welder for the panel ends. As a manual solution, the
operator controls the position of the panel relative to the welding wheels and rotates the panel in a single motion.
Work flow

Decoiling - roll forming -hydraulic press -turn over -multiple spot welding -side seam welding -head welding -
side shearing -head cutting -end product -automatic panel stacking machi

Workflow

Work flow:Panel truss loading machine → Water channel ring loading and pressing machine → Turning and assembling machine 1 → Panel pre-spot positioning welding machine → Panel gantry multi-spot welding machine → Convection sheet pre-spot welding machine → Convection sheet gantry multi-spot welding machine → U-shaped line transfer conveyor → Long side double-head seam welding machine → Gantry double-head short side seam welding machine 1 → Gantry double-head short side seam welding machine 2 → Two-side cleaning and trimming machine → Shearing machine → Four-corner arc cutting machine → Turning and assembling machine 2 → Double-head three-way automatic welding machine → Support hook automatic welding machine → Automatic pressure airtightness detection machine → Discharging conveyor

Main equipments

Panel truss loading machine

Manual loading of stacked materials onto feeding platform cars using the boom car, with two material placement positions on each side.

Truss gripper automatically grabs materials from both sides of the plate car and places them on the conveyor line.

Center clamping positioning mechanism aligns the panel on the conveyor.

Servo-driven mechanism moves the board to the pre-spot welding machine for spot welding on both sides.

Water channel ring loading and pressing machine

The waterway ring uses vibrating plate feeding with a double-track system.

Two pressing heads on each side press the waterway rings on the front and rear sides.

Material transmission uses powered roller feeding.

Turning and assembling machine

Quick and accurate flipping.

High-quality chains for transmission; 400W reduction motor as drive.

Gear reduction motor with sensor for precise turning positioning.

Automatic control, no manual intervention.

Consists of turning body, loading device, electrical console, operating system, and safety fence. Adapts to various product turning requirements, ensuring safe, smooth, and efficient material transfer between operations.

Panel pre-spot positioning welding machine

The panel automatically flows to the welding stop position on the conveyor rack, and welders on both sides start pre-spot welding.

Pre-spot welding required for only one row.

Uses 1 set of AC DN75 power supply.

Panel gantry multi-spot welding machine

3 gantry multi-spot welding machines for welding.

Each unit has 18 sets of cylinder welding joints.

AC welding power source for welding one row of solder joints at a time.

High-speed servo linkage stepper feeds the gripper forward to supply the water channel plate.

Convection sheet pre-spot welding machine

Convection sheet manually loaded onto the online tooling guide.

Welding done using a gantry 4-head pre-spot welding machine.

Materials manually pushed into the first row of pre-pointed positions for welding.

Equipment automatically shifts for remaining welding points.

Convection sheet gantry multi-spot welding machine

Pre-set Path: Convection sheet follows pre-set path into tooling guide.

Dual Gantry Welding: 2 gantry multi-spot welders.

Pneumatic Joints: 16 sets per unit.

AC Power Supply: AC & single-sided for row welding.

Servo Stepper: High-speed servo stepper feeds gripper for water channel plate.

U-shaped line transfer conveyor

Use roller conveyor rack to transfer materials in U-shaped layout.

Space Efficiency: U-shape saves space, optimizes process.

Ease of Operation: Smaller worker range, convenient, reduces intensity.

Long side double-head seam welding machine

Simultaneous Welding: Weld both long sides at once.

Power Supply: 300KVA medium frequency AC for stable long-term welding.

Gantry double-head short side seam welding machine 2 Set

Use medium frequency AC welding power source to ensure highly stable welding for a long time.

Two-side cleaning and trimming machine

Clean and trim the long-side welded products.

Shearing machine

Cutting Process: Perform cutting on required materials.

Cutter Material: White steel blade.

Cutting Method: Scissors cutting.

Four-corner arc cutting machine

Corner Shaping: Cut sharp corners to form rounded edges.

Cutter Material: White steel.

Cutting Method: Hydraulic punching.

Double-head three-way automatic welding machine

Welding Power: Medium frequency MD80 power source.

Material Flow: Double-sided channels for docking and turning.

Conveying Method: Chain plate for material transport at three-way.

Automatic Feeding: Gripper and welding positioning for precise operation.

Support hook automatic welding machine

Welding Power: Medium frequency MD40 power source.

Feeding Method: Clip-type stacking for material feeding.

Loading: Pneumatic gripper loads materials to welding position.

Automatic pressure airtightness detection machine

Test Pressure: 10 bar.

Test Method: Automatic pressure test in water tank.

Other informations

Product Details

Steel Panel Radiator Production Line U-shaped Return Layout Diagram

Production Results

NO	Name	Material	Notes
1	Panel	Cold rolled steel plate	1.1mm thickness
2	Convection plate	Cold rolled steel plate	0.3mm thickness
3	Interface type		4x G 1/2 internal thread interface
4	Product length		400-3000 mm
5	Product width		300/400/500/600/900mm

Equipment Configuration List

NO	Equipment name	Model	Quantity	Unit
1	Panel truss loading machine	HJ-0-0	1	set
2	Water channel ring loading and pressing machine	YZJ-0-0	1	set
3	Turning and assembling machine 1	FZJ-0-0	1	set
4	Panel pre-spot positioning welding machine	DN75-2C	1	set
5	Panel gantry multi-spot welding machine	10*DN60-36C	3	set
6	Convection sheet pre-spot welding machine	2*DN63-4C	1	set
7	Convection sheet gantry multi-spot welding machine	4*DN63-16C	3	set
8	U-shaped line transfer conveyor	ZJG-0-0	1	set
9	Long side double-head seam welding machine	2*FVM300-2C	1	set
10	Gantry double-head short side seam welding machine 1	2*FVM300-2C	1	set
11	Gantry double-head short side seam welding machine 2	2*FVM300-2C	1	set
12	Two-side cleaning and trimming machine	XBJ-0-0	1	set
13	Shearing machine	JCJ-0-0	1	set
14	Four-corner arc cutting machine	QJJ-0-0	1	set
15	Turning and assembling machine 2	FZJ-0-0	1	set
16	Double-head three-way automatic welding machine	2*MD80-2C	1	set
17	Support hook automatic welding machine	2*MD40-4C	1	set
18	Automatic pressure airtightness detection machine	JCJ-0-0	1	set
19	Discharging conveyor	SSJ-0-0	1	set

Water, Electricity, and Gas Configuration

Project	Parameters
Total power distribution	1600KVA (The actual total power used is about 1000KVA)
Gas source pressure	0.6MPa
Water source pressure	0.15MPa~0.30MPa
Compressed air source requirements	1000L/min
Total water flow	1200L/min
Equipment occupancy length*width approx.	60m*10m

Product Tags:

Transformer Automatic Radiator Manufacturing Line

Automatic Radiator Manufacturing Line

ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line Images

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